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Smoke and Mirrors



The right side of the shiney port is the front wall of a secondary transfer. I cut the whole wall 1mm and more in the corners just to get it flush with the iron liner. In a port 15mm wide.

 


I had the top end off once to try one modification at a time. (big mistake) I opened up the exhaust and ran it 1200 miles. 3 exhaust ports were clean but the upper left with bumps and globs in both main transfers looked like this. Yeah go ahead and tell me my carbs weren't right. I think the charge is short circuiting. 

 


The left port is the boost port in the rear of the bore. It takes a lot of filing along the whole wall to get to iron. Stock the chamfer goes into aluminum. Watch out when you rebore to get a good chamfer so rings don't get in the aly.

 


I cut the rear wall of the secondary's 1.5mm and the front wall .5mm on average. That made it 17mm wide or 1mm wider than the 16mm iron liner. I did these cuts on a machining center and then a bunch of hand work to blend it in. I could save a lot of work if I did it again by mapping a finished one.

 


You can see the end of the cut in the back of the port and lots of handwork to do.

 


Blending it in.

Its kind of hard to go diving into a project like this. Like do I really know what i'm doing? I made these cuts on the machining center so your seeing how much casting variation there is. Front side of main transfer.